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FAQ Search Results for "Cooling Shroud Kit"

Frequently Asked Questions

Should I use a cooling shroud on my dry air pump?

Yes, using a cooling shroud whether on a 200 series or 400 series dry air pump can reduce pump temperatures by as much as 10%. For more information, go to Vacuum Pump Cooling Kit.

Will my oil temperature be higher or lower with a multigrade?

In most cases, the multigrade oil will run cooler. For a hot-running engine, like turbocharged, high performance or aerobatic aircraft engines, this is good, but for a cool-running engine it can be a disadvantage. If the engine runs too cool, it can't boil off excess moisture and unburned fuel, so there can be a tendency to form acid buildup. For cooler-running engines, pilots should use a winterizing kit, or check with their mechanics on how to keep oil temperature up.

What is the difference between the C28-150 and C28-150S or the C14-100 and the C14-100S?

The “S” designation indicates a “slim” version of the alternator which basically means there is no factory installed debris shield or cooling tube.

What hardware is used for installation?

Our Vertical Fin Fitting kits include all the hardware needed for installation. You may receive NAS1149 hardware with the kit, which supersedes AN960 hardware (referenced in our ICA).

What is in the McFarlane flap roller kits?

Flap Roller Kits contain all of the rollers needed to complete one aircraft. Flap Roller Upgrade Kits include all of the components, forward wear washers (P/N MCS1450-3S10-032), aft service kit (P/N MCSK100), and hardware needed to replace the flap rollers and hardware associated with the rollers, along with Cessna SEB95-3 Rev. 1 for instructions to inspect flap support arms for wear.

My oil temperature seems to be running low. Is this a problem?

Yes, low oil temperature can lead to excessive rusting and corrosion of critical engine parts. When an aircraft sits on the ramp or in a hangar, the engine heats up during the day and cools again at night. While the engine is cooling, some of the moisture in the air condenses on the engine walls and drops into the oil. 

 

This can form rust on internal engine components. The moisture can also react with by-products of combustion in the oil,forming acids which can lead to corrosion. The best way to remove this water is for the engine to boil it off during flight. Studies have shown that the temperature of your engine oil increases about 50°F as it circulates through the engine.

 

Therefore, unless the oil temperature reaches 170°F to 180°F during flight, the engine will not boil off the water that has accumulated in the crankcase. The result: rust and corrosion.

Note that an excessively high oil temperature will also cause problems. Here are some tips to help avoid oil temperature problems:

Check your oil temperature gauge for accuracy. It should read about 212°F when the sensor is placed in boiling water.

 

Monitor the oil temperature during flight. It should be about 180°F even in winter. If it is lower, you may need a winterization kit. Otherwise, check with your mechanic to see what is causing the excessively low oil temperature.

 

The unique additive feature in anticorrosion/antiwear AeroShell® Oil W 15W-50 can also help control problems caused by rust and corrosion.

How do I know which screw kit to use?

The screw kit depends on if the holes in the floor of your airplane have been carefully removed and are close to new size or if they have been enlarged by unskilled rivet removal or the rails have been changed before. It will make a difference if the previous rails installed were Cessna rails with predrilled holes in the rail. (They do not normally line up well and the floor has been mis-drilled some to force them to align). If the holes are good, use the SR6-SCREW-KT kit. If the holes are enlarged some, use the SR8-SCREW-KT kit.

How easy are the kits to install?

It's just a matter of removing the doors, pressing out the steel bushings and then pressing in the replacement parts. The kits include all necessary hardware including new bolts and spacers. Where the OEM sleeve part is flanged, the space is made up with a thin washer. Installation videos are available to demonstrate kit installation. 

How do Marsh Brothers' kits differ from the OEM parts they replace?

The kits fit exactly the same space that the OEM parts do. However, the most important difference is that the parts in the kits cannot corrode or seize together because of the self lubricating polymer bushings used to replace the steel bushings. If the steel OEM parts corrode and seize, the result is costly repairs to the supporting structure in the wing. 

Will one Landing Gear Door Hinge Kit do the entire aircraft (both RH/LH main gears)?

Yes, one kit will do both the left and right main landing gear doors.

Does the BMC kit come with the piston?

No, BMC kits do not caintain the piston. However, it comes with the hardware needed to complete the job and installaiton tooling.

What is the polymer used in the kits?

Marsh Brothers developed a new poylmer formula specifically for aerospace which they call AeroTough™ GF, for "grease free". Lubricant is bult into the polymer, completely eliminating any need for periodic lubrication. 

Do I need anything else besides the torque link repair kit?

You might need a few of the NAS1149F0316P ultra-thin washers to fine tune the center “knee” joint fit on most of the Cessna airplanes. They are not included in the kit.

How can I make sure my oil temperature is accurate and identify the correct oil temperature range?

Placing a permanent reference mark at 180°F on the green band of your oil gauge is a good way to get accurate readings.  To do this, simply place your sending unit and an accurate, referenced thermometer in a steel container filled with oil, and slowly heat it to 180°F with a hot plate. You may not be able to hold 180°F constant, so first mark your gauge with a pencil as the oil temperature passes 180°F. Then let the oil cool back to 180°F. Repeat the process to ensure accuracy. 

 

And be extra careful with the hot oil. In a naturally aspirated aircraft engine, a cruise oil temperature significantly below 170°-180°F will not ensure that the moisture in the oil is boiled off, especially during short flights. As oil goes through the engine, the highest instantaneous temperature will be about 50°F higher than the oil sump temperature. 

 

So, if you have an oil temperature of only 150°-160°F, the oil will not get above the 212°F necessary to boil off the water that can accumulate from condensation. The result is increased moisture and acid buildup in the crankcase, which will probably lead to rust and corrosion. 

 

Knowing this is especially critical if your aircraft is not flown regularly and sits in a humid climate for weeks at a time. If your oil runs well below the 180°F mark, have your mechanic check your oil cooler system and vernatherm. Also, ask about a winterization kit. 

 

Conversely, the concern with the typical turbocharged piston engine is excessive heat. In many of these engines, instantaneous oil temperature can increase 70°F or more at its hottest point versus sump temperature.  These high temperatures can cause deposit buildup and increased wear due to improperly cooled components or low oil viscosity. (All oils, especially single grade oils, thin out as the temperature

How important is preheating my engine?

Preheating your engine makes a world of difference. This procedure heats the oil so it’s thin enough to flow through the engine and properly lubricate all critical wear surfaces.  Preheating also heats the metal parts in the engine. That’s important because aluminum crankcases have a higher coefficient of thermal expansion than iron crankshafts. 

 

This means as your engine cools down, the clearance is reduced.  And as a result, you may not have sufficient oil film thickness for proper hydrodynamic lubrication at very cold temperatures. In other words, the wear rate is going up. 

 

One final note of caution on heaters: Do not plug in a heater and leave it on for extended periods of time. If you have moisture in your oil, the heater will increase vaporization, which will condense on the cool, nonheated engine parts and increase rusting.

 

Airplane air/oil separators are also worthy of discussion. Separators are designed to remove the oil from the blow-by gas and return it to the crankcase. This reduces oil consumption and keeps the belly of the airplane clean. Properly installed, separators work well. 

 

However, if the system is installed with parts in a cool area under the engine cowling, it can condense all of the water evaporated from the oil and return it to the crankcase. 

 

If you have a separator, make sure it’s properly installed with the exit tube in a low pressure area which will evacuate the water vapor and not force it back into the crankcase. While preheating and the proper air/oil separator are essential to long engine life, they are no more essential than the oil you use. AeroShell® Oil W 15W-50 offers unsurpassed anticorrosion and antiwear protection for all kinds.

Why should I purchase a complete kit?

The kit includes the SAFE-HEET and temperature controller. The temperature controller makes installation easier and helps control condensation which leads to corrosion. It is like a dimmer switch that puts you in control of how much power is going to the unit.

How important are baffles and seals to cylinder temperature?

Baffles and seals are critical to keeping an engine cool, yet they’re often overlooked.  When you’re flying, air enters the cowling and creates static pressure above the engine. This pressure then forces cool air down through your cylinders and oil cooler to the lower pressure areas below and behind the engine. From there, the air travels out through the flaps or other flaring openings. 

 

What’s important to consider is that there is only a given amount of air coming in through the cowling at any given time. If your baffles are broken or misshaped, the amount of air going past a particular cylinder or area will increase. And if you increase airflow in one area, then airflow past other cylinders and the oil cooler will decrease, leading to higher temperatures in some parts of the engine than others.

 

Seals can create similar problems. If your seals aren’t in good condition or aren’t properly adjusted, they’ll allow air to bleed out.  Which can reduce static pressure and cooling. So what can you do? Whenever you install a new engine, always have the baffles checked. Also, as part of your periodic inspections, check all the seals for fit and condition. 

If the seals aren’t soft and pliable, replace them. Do this if your oil or cylinder temperatures seem abnormally high as well. Also check how the seals fit against the cowling. If there are noticeable gaps, adjust the seals to reduce air leakage. Be sure to inspect the holes at the rear of the cowling for excessive leakage. If your cylinder heads still run hot, it may be necessary for you or your mechanic to check the static air pressure above the engine during flight. The spec should be available from your airframe manufacturer.

What is included in the Alternator Drive Coupling Tool Kit?

The tool kit consists of a zinc-coated coupling spanner wrench and unique coupling gear socket with steel housing and aluminum gear engagement, designed to protect the steel coupling gear from damage during maintenance. Together, these tools allow the coupling to be held in place (mounted on the alternator or free-standing) while the coupling gear slippage is checked with a calibrated 3/8” torque wrench (as specified in the engine maintenance manual).

Is Cowl Saver baffle seal material FAA-PMA approved or have an STC?

It is certified to meet AMS3320G, which is the same industry standard specification to which other fiberglass reinforced silicone baffle seal material is certified, however it is not an STC or FAA-PMA product. It is ultimately the installing mechanics responsibility to determine whether the material is appropriate to repair the baffle seals on a specific aircraft.

 

McFarlane does have FAA approved die cut baffle seal kits for the re-start Cessna 172 aircraft; please see P/N BSC-KT-1. We developed this first because our patented material solves the firewall crack and other baffle seal related problems on these airplanes. McFarlane will develop more FAA approved baffle seal kits as engineering time permits.

Where do I install P/N MCSK100 flap roller service kit?

P/N MCSK100 Flap Roller Service Kit replaces the aft wide roller assembly, and only the aft wide roller. Please consult your applicable Service/Maintenance Manual and Illustrated Parts Catalog for the proper location for your specific aircraft, and the STC SA01074WI.

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